Is an egg packing room considered an open product area or an enclosed area in a food safety context?
We are a very small company - the whole process in one room!
The egg packing room (eggs are temporarily stored in this room, eggs are packed in a box and in this same room are stored for delivery to the customer) - this room is an open product area or can be defined as a enclosed area, because the eggs in this room are checked for cracks to the shells before being packaged.
Brigita:)
Hello good afternoon and welcome!
Were you making a statement only or did you have a question?
Thank you for your response.
Yes, it is a question - can I define such a process as a enclosed product area, according to BRC standard requirements?
Brigita.
Hi Brigita,
:welcome:
Welcome to the IFSQN forums.
I understand your comment regarding the egg being protected by the shell, but there is still a possibility for contamination (albeit a reduced one) and the product is not fully enclosed eithin packaging or equipment, so I would say shell egg packing would fall into an open product area - low risk category as per the decriptions from BRCGS below.
Open product areas
Wherever ingredients, intermediates or finished products are not protected from the factory environment, there is a potential risk of product contamination by foreign bodies, allergenic material or micro-organisms in the environment.
Low risk
The significance to human health of microbiological contamination in low-risk areas is reduced because the products either:
• do not support the growth of pathogens (either intrinsically or by design of the product) or the survival of pathogens, which could subsequently grow during the normal storage or use of the product
• are designed to undergo a later kill step that will ensure the product is safe to eat.
Enclosed product areas
An enclosed product area is defined as an area of the factory where all of the products are fully enclosed and therefore not vulnerable to environmental contamination (e.g. foreign bodies or micro-organisms). This includes areas where:
• the product is fully enclosed within packaging (e.g. raw material and finished product storage and dispatch areas)
• the product is fully enclosed within equipment
Kind regards,
Tony
Thanks for the answer!
Is this possible? This ONE ROOM classified as 2 zones, depending on processing carried out.
Packaging eggs in boxes is an open area, but storage is a enclosed area. If so, where should I pay attention - to environmental, safety risks? How to describe this section?
Brigita.
this space is 254 km2 - we receive the eggs from the barn on a conveyor belt (this room with the barn is separated by a wall), then we check the eggs for microcracks, the process of printing the eggs and then packing them in boxes and storing them in this room until delivery to the customer. We want to certify only this 254 km2 room, according to BRC (egg packaging, storage. Barn would be an exception). What would be the difference if I defined this room as an open or closed area?
Thanks to everyone who teaches me:).
Brigita.
Brigita--shell eggs are different than a lot of finished goods
The actual egg is ALWAY protected by the shell (which can be considered primary packaging)
You need a well written risk assessment that lays out that your product cannot be contamination by foreign material (chemicals exempted) without becoming inedible
Oh, thank you! This is a good idea to think about it!
The shell is covered by an epidermal film (cuticle), the function of which is to prevent microorganisms from entering the egg. Could I refer to this - to define it as a enclosed zone, ref. to the condition that the egg is not washed (this film is not removed) and checked for micro-cracks before being packed in a box?
Brigita.
Brigita--shell eggs are different than a lot of finished goods
The actual egg is ALWAY protected by the shell (which can be considered primary packaging)
You need a well written risk assessment that lays out that your product cannot be contamination by foreign material (chemicals exempted) without becoming inedible
Hi Scampi,
First of all, the question in the OP is how would the area be classified in terms of BRCGS definitions, although personally I wouldn't get too hung on that providing appropriate controls were in place.
Whilst I understand the thoughts that the shell protects the egg, I would only agree that this is the case for foreign bodies but not so much so for chemicals and there are studies out there that have shown external loading to be important and that micro-organisms migrate into the egg under certain conditions.
Advisory Committee on the Microbiological Safety of Food - Advises the Food Standards Agency
An update on the microbiological risk from shell eggs and their products - Horizontal transmission leading to internal contamination of eggs
2.6 It is possible for micro-organisms to enter intact eggs if cooling takes place in a moist environment such that a negative pressure gradient is created that draws fluids and suspended micro-organisms into the egg.
The bacterial load on the eggshell surface is a key factor in predicting the bacterial penetration and contamination of the egg interior.
Kind regards,
Tony