Leaving an unclean equipment on the line
We make frozen meat topped product in ambient production environment, while fully complying with regulatory requirements. During a product change over, is it acceptable to leave a meat applicator that's used to run the previous product, unclean, on the line, while running the next product that doesn't need this piece of equipment? This meat applicator can be scraped of any buildups during the change over, but can't be washed (too large to be rolled out). The line will most likely run for another 8 hours before it goes down for sanitation. Would like to know your thoughts on this. Thanks. Piki
Why don't you run the other product first?
no
It is a risky situation if you have hanging dirty equipment. I would stop and clean prior to the other product.
i completely disagree assuming a couple of things
1) the used and dirty piece of equipment is contained and does not pose a risk
2) cleaning it in situ will create a contamination issue whereby you'll be spreading the product all over clean equipment
Develop tags, similar to lock out tags and use them in this scenario
Sounds like a lot a hazards that you do not want to deal with.
If you do have to make sure you run a risk analysis.
-Are there allergens used on the piece of equipment? (if yes, you cannot run any product that does not contain these allergens!)
-Are there any product claims (free from XYZ, organic etc.) on the end product that the previous product may contradict?
-Is there any microbiological or pathogenic risk from the previous production?
My collegeau's often ask me if they can run product X after high risk product Y. I always tell them no problem, as long as they deep clean the line. And then they always suddenly find of a better solution :giggle: .
My gut feeling without seeing the process is removing it. Otherwise can you bag up nozzles and any product contact surfaces to reduce risk. Has anyone swabbed the equipment just prior to the machine being removed after sitting unused for 8hrs?